Accurate and Reliable Oxygen Permeation Testing for Finished Packages
All-in-One Whole Package Permeation Analyzer
The OX-TRAN® 2/40 Series of Oxygen Permeation Analyzers is the first permeation instrument custom-designed to test whole packages. The OX-TRAN® 2/40 integrates a large environmental chamber with Oxygen Transmission Rate (OTR) testing into one instrument to ensure precise test gas conditions and accommodations for a wide variety of packages and containers. Using AMETEK® MOCON®’s unique and innovative Test Cartridges, the OX-TRAN® 2/40 is a complete, all-in-one package OTR testing system.
Continuous Monitoring of Hydrocarbons in Non-Condensing Gases.
The Baseline® 9000 Hydrocarbon Analyzer product line are microprocessor-based instruments designed for continuous ambient or process hydrocarbon gas measurement in environmental or industrial settings. The analyzers can be purchased in a variety of configurations with internal components for single or multi-point sampling (with or without a sample pump) for pre-filtered noncondensing samples.
Using a Flame Ionization Detector (FID), MOCON’s Flow Guard electronic control regulates the delivery of fuel, air, and a small portion of the sample gas, to the FID. During the combustion process, organic or hydrocarbon-based gases in the sample are ionized, detected by the instrument, and then reported as a concentration. The automatic calibration feature enhances the long-term analytical stability of the instrument.
Toxic Gas Detection Using a Photoionization Detector
Designed for ease of use, whether you an air quality consultant, safety engineer, maintenance manager, or just concerned about total volatile organic compound TVOCs) in your environment, MOCON®’s Baseline® VOC-TRAQ® detectors are an excellent way to monitor and record PID detectable TVOCs.
Based on the latest Baseline® piD-TECH® eVx™ photoionization sensor, the VOC-TRAQ® is both compact and economical. It has no moving parts and operates using the simplicity of diffusion, yet still offers a fast response time. Five (5) different detection levels between two lamp energies offer a broad range of detection capabilities.
Headspace gas analyzer for quality control of Modified Atmosphere Packages (MAP)
If one thing is important in branding it's "repeatability" - being able to deliver the same consumer experience, time after time after time. How to make sure your product lives up to buyer expectations? Test, test, test - preferably with a reliable gas analyzer like Dansensor® CheckMate 3.
Sensor module for O2 monitoring: Process analyzer with low maintenance demand
If all you need is a readout of the oxygen concentration in a pure gas or gas mixture of inert gas or CO2 then the Dansensor® ISM-3 is the answer. There is nothing complicated about it - just connect it to a pressurized tank or use the pump version of the Dansensor® ISM-3 to draw a sample from your process.
The Dansensor® ISM-3 is highly accurate and yet simple to use.
Typical applications for the Dansensor® ISM-3 are measuring purity levels from gas generators or measurement of the residual oxygen level in nitrogen flushing processes.
However, if you are concerned about your gas consumption or if you need data logging capabilities, also remember to evaluate the Dansensor® MAP Check 3 gas analyzer.
Dansensor® LeakMatic II ENSURE SEAL INTEGRITY WITH IN-LINE LEAK DETECTION
In-line leak tester for quality assurance of Modified Atmosphere Packages (MAP)
Why let leaky packages put a hole in your brand’s reputation? With the Dansensor® LeakMatic II they can be stopped right on the production line - before reaching the supermarket, or worse yet, the dinner table!
The Dansensor® LeakMatic II uses a non-destructive testing technique that spots leaks with amazing precision and without destroying packages. It safeguards your brand while reducing packaging costs.
Dansensor® MAP Check 3 Reduce Your Gas Consumption with Gas Save
On-line gas analyzer increases quality assurance on MAP-enabled flow packaging machines
Modified Atmosphere Packaging (MAP) is an effective technology which can be steamlined and made more efficient with simple additions to your process line.
The Dansensor® MAP Check 3 gas analyzer is designed to be precise, so the gas target you set, is the gas dosage you get. It eliminates the all-too-common problem of well-intentioned operators using too much gas, without realizing its effect on production costs.
The Dansensor® MAP Check 3 lets you combine monitoring of gas content on a vertical or horizontal flow packaging machine, with real-time control of package flushing via an advanced GasSave function.
A Flexible Way To Control Your Gas
Gas analyzer for quality assurance of pressurized gas mixes
Everyone knows that gas is invisible, but your bottom line could also become less visible, if the wrong gas mix is supplied to your process. In order to ensure that you always get the right blend of gases, we have designed the Dansensor® MAP Check 3 Pressure. It is a simple and efficient gas analyzer which precisely measures pressurized gases directly from a gas mixer, buffer tank or other sources.
In-line gas analyzer for quality assurance of Modified Atmosphere Packages (MAP)
Food processing companies want higher quality assurance levels. Management wants higher production rates. Now you can achieve both!
The Dansensor® MAP Check 3 Vacuum gas analyzer enables on-line quality assurance, instead of using random quality control checks. At the same time, it increases production speed. By measuring gas composition on a continuous basis, it ensures that each and every package is flushed to specifications, benefitting the end user. As testing is carried out automatically, process lines can be run at high speeds, without compromising quality.
The Smart Way to Mix Gas
Manually controlled gas mixer for Modified Atmosphere Packaging (MAP) applications
Gas is expensive, so why use more of it than necessary? Why pay for a costly premix, when you can blend gasses yourself, just as accurately?
The Dansensor® MAP Mix 9001 ME puts you in control of your gas usage and costs. Simply purchase the individual gasses you need in volume, for major cost savings, then blend them on-site.
Innovative gas mixer for mixing 2 or 3 gasses
The revolutionary Dansensor® MAP Mix Provectus uses an entirely new operating principle to advance the accuracy, operation and appearance of a gas mixer. Simple to use, highly reliable and rich in data, this mixer gives vital feedback on information such as current gas flow, total gas consumption and actual gas mix, at any time.
It is also simple when it comes to product selection - no longer do you need to worry about inlet and outlet pressure, whether it will work with your nitrogen or oxygen generators or which gasses you need to mix. Your only decision is whether you need to mix two or three gasses - everything else gets set up on the intuitive touch screen when you power up the unit for the first time.
A More Powerful Way to Mix Gas!
Gas mixer for mixing 2 or 3 gasses: argon, carbon dioxide, nitrogen, oxygen and air
The revolutionary Dansensor® MAP Mix Provectus Argon uses an entirely new operating principle to advance the accuracy, operation and appearance of a gas mixer. Simple to use, highly reliable and rich in data, this mixer gives vital feedback on information such as current gas flow, total gas consumption and actual gas mix at any time.
It is also simple to configure. When ordering, you no longer need to worry about specifying the correct pressure, combination of gasses or whether it will work with your onsite generation system.
High Throughput OTR Testing for Barrier Films
High Throughput Oxygen Permeation Analyzer
The OX-TRAN®2/28 H Oxygen Permeation Analyzer is designed for laboratories that routinely perform a high quantity of Oxygen Transmission Rate (OTR) tests. With its unique four cell capability it can test four barrier samples at the same time, providing twice the throughput of traditional OTR instruments. It shares many of the same ease-of-use and automated testing features as the popular OX-TRAN®2/22 series permeation analyzers, with additional software features to improve laboratory efficiency. The QC Test Mode simplifies routine testing for the operators while the Conditioning Test Mode decreases overall testing time.
High Performance CO2 TR Testing for Barrier Films and Packages
The Permatran-C® 4/30 high-performance analyzer is a very trusted Carbon Dioxide Transmission Rate (CO2TR) instrument for low- to high-level barriers and packages. From mono-layer to multi-layer film types, bottles and closures the Permatran-C® 4/30 analyzer offers quick results to help drive research and development programs or to support efficient quality control operations. It features two independent cells with interchangeable horizontal test cartridges that allow a wide variety of sample sizes and types to be easily and accurately tested.
Reliable Ambient Oxygen Permeation Testing for Finished Packages
A Better Solution for Whole Package Oxygen Transmission Rate Measurement
Ambient Package Testing to the Next Level
The OX-TRAN®2/48 analyzers are designed to take ambient package testing to the next level in efficiency and accuracy. With integrated functions designed for package testing they greatly reduce overall test time while the new package testing cartridges simplify sample preparation and improve repeatability of test results. The analyzers feature 8 cells split into 4 conditioning cells and 4 examination cells to increase the testing capacity.
Complete Package Testing with Ease
The MOCON® PackRack Package Testing Fixture expands the testing capability of MOCON® film permeation analyzers for easy and accurate testing of complete packages or other 3-dimensional samples.
High Throughput WVTR Testing for Barrier Films
High Throughput Water Vapor Permeation Analyzer
The Aquatran® 3/38 H Water Vapor Permeation Analyzer is designed for laboratories that routinely perform a high quantity of Water Vapor Transmission Rate (WVTR) tests. With its unique four cell capability it can test four barrier samples at the same time, providing twice the throughput of traditional WVTR instruments. It shares many of the same ease-of-use and automated testing features as the popular PERMATRAN-W® 3/34 permeation analyzers, with additional software features to improve laboratory efficiency.
Accurate and Reliable Water Vapor Permeation Testing for Finished Packages
All-in-One Whole Package Permeation Analyzer
The Aquatran® 3/40 Water Vapor Permeation Analyzer is the first permeation instrument custom-designed to test whole packages. The Aquatran® 3/40 integrates a large environmental chamber with Water Vapor Transmission Rate (WVTR) testing into one instrument to ensure precise test gas conditions and accommodations for a wide variety of packages and containers. Using AMETEK® MOCON®'s unique and innovative Test Cartridges, the Aquatran® 3/40 is a complete, all-in-one package WVTR testing system.
High Performance WVTR Testing for Barrier Films & Packages.
High Performance Water Vapor Permeation Analyzer
The Aquatran®3 analyzer is the industry's most trusted Water Vapor Transmission Rate (WVTR) instrument for high to ultra-high level barriers because it measures each molecule of water vapor. It features two independent cells with interchangeable horizontal test cartridges allowing a wide variety of sample sizes and types to be easily and accurately tested. This analyzer provides test results at the lowest detection level in the industry down to 0.00005 g/((m²·day).
Wide Range OTR Testing for Barrier Films & Packages.
Versatility
Wide Range Oxygen Permeation Analyzer
The OX-TRAN®2/12 series Oxygen Transmission Rate (OTR) analyzers offer a wide range of detection for testing low-to-high level barriers or high transmitter films. These analyzers are a lower cost option for reliable OTR analysis. They feature two independent cells with changeable horizontal test cartridges that allow a wide variety of sample sizes and types to be easily and accurately tested.
High Performance OTR Testing for Barrier Films & Packages
High Performance Oxygen Permeation Analyzer
The OX-TRAN® 2/22 series of high-performance analyzers provide the highest accuracy and lowest level of Oxygen Transmission Rate (OTR) detection on the market. With three different models they can test both films and packages from low- to ultra-high level barriers. The analyzers are easy-to-use and offer the shortest test times available with the AMETEK® mocon® patented Coulox sensor. They feature two independent cells with changeable horizontal test cartridges that allow a wide variety of sample sizes and types to tested.
Basic OTR or WVTR Testing for Barrier Films
Practical Permeation Transmission Rate Measurement
The OX-TRAN® model 1/50 and the Permatran-W® 1/50 G are low-cost units designed for testing Oxygen Transmission Rate (OTR) or Water Vapor Transmission Rates (WVTR) respectively on films from low to high barriers. They are designed for both first-time users and the advanced operator, providing accurate and repeatable test results within a wide detection range.
High Performance WVTR Testing for Barrier Films and Packages
High Performance Water Vapor Permeation Analyzer
The Permatran-W® 3/34 Series high-performance analyzers are the industry's most trusted Water Vapor Transmission Rate (WVTR) instrument for testing low- to high-level barriers. The two different models are easy to use and offer the widest detection levels available in the market. They feature two independent cells with interchangeable horizontal test cartridges that allow a wide variety of sample sizes and types to be easily and accurately tested.
Water Vapor Permeation Instrument (WVTR) Testing for High Transmitting Barrier Films
Ultra-High Transmission Range Water Vapor Permeation Instrument
The PERMATRAN-W® Model 101K is an automated 6-cell Water Vapor Transmission Rate (WVTR) instrument that effectively and accurately measures the moisture permeability of breathable barriers. The unique design allows measurement of permeation under actual environmental conditions these barriers are likely to experience. It is designed for high transmitting moisture barriers in the range of 500 to 100,000 g/(m²·day) and is the only instrument that conforms to the ASTM D6701 standard.
Portable gas analyzer for quality control of Modified Atmosphere Packages (MAP)
The new Dansensor® CheckPoint 3 is the most advanced portable gas analyzer
on the market, enabling you to quickly and easily check for O2 and CO2 levels in Modified Atmosphere Packages (MAP) of any shape and size.
WiFi connectivity ensures a new unique user experience. With the web interface fast, easy and reliable data management is guaranteed. The high quality color screen combined with intuitive interface give a clear process overview and extremely easy testing traceability and transparency.
Dansensor® CheckPoint 3 is perfect for productions looking for portability, best accuracy and just as important, a low cost of ownership.
Quick and effective visual leak testing with designed convenience
The Dansensor® LeakPointer® H2O is a package leak detector which helps you pinpoint even the smallest leaks. This instrument helps you conduct visual leak tests (bubble test) on all types of flexible, semi-rigid and rigid packages, regardless of whether they have headspace, like MAP packages, or use other packaging methods with little or no headspace, such as vacuum or skin packaging.
Simply place the test packages into the tub, close the lid, and start the instrument to begin testing - you can even use the vacuum pressure to fill the tub with exactly the right amount of water. When you stop the test, the lid opens automatically, dripping excess water back into the tub. Adjust the pressure as needed and watch for a stream of bubbles from the package to locate the leak.
Seal strength and package integrity.
Leak and seal strength testing using air pressurization
The NEW Dansensor® Lippke® 5000 is a bench-top instrument designed to perform a wide variety of seal integrity tests to exacting standards.
It measures the seal strength and package integrity of flexible, rigid, porous and laminated foil in many applications. These can include modified atmosphere (MAP), vacuum and skin packaging. With an extensive array of features and accessories, it meets applicable ISO and ASTM standards.
Test for leaks and package integrity with blue dye or bubble test
The vacuum leak detection system Dansensor® Lippke® VC1400 finds even the smallest leaks in blister packages, glass vials and other flexible, semi-rigid or rigid packages. It measures seal strength and package integrity for quality control checks, R&D package testing and process optimization on the packaging line.
This bench-top instrument automates the classic methylene blue dye test and bubble emission test, with exact, definable and reproducible results. It is compliant with ASTM standard D3078. It is available in two variations, either with an integrated vacuum ejector (requires pressurized air) or with an external, stackable vacuum pump (PU1400).
Our customers profit from Prospect's unique engineering skill set, in depth knowledge and technical support based on over 30 years of experience in designing and building process systems.
At AMETEK MOCON, we offer global and on-site laboratory testing services using transmission rate testing systems. At our facility, we perform leak, creep, burst, water vapor and oxygen transmission rate, carbon dioxide rate, destructive, product quality assurance, headspace oxygen and humidity testing. Additional services such as diagnostics, preventative maintenance, research and retesting are available. Our analytical testing services include coating, pH, physical properties, polymer and pressure.
Lead times are quoted on a Job by Job Basis. Rush services are available. We comply with ANSI, ASTM, FDA, ISO, TS and military standards. Our clients come from a diverse range of industries including electronics, aerospace, automotive, agriculture, biotechnology, chemical, electrical, energy, food, marine, medical, military, textile, paper mill, transportation and petrochemical. To know more about our world-class lab testing services, contact us today.
At AMETEK MOCON, we offer global, on-site and prototype package testing services. Our test applications include automotive component test, transmission testing and generator set test systems, engine and harness testing, assembly line monitor and control. Software we utilize include test control, can interface and embedded application. Our manufacturing system engineering and integration services include data acquisition, ECM and intelligent device integration, computer based product design, product quality assurance testing, assembly and test data management.
We perform different types of analytical testing including catalyst aging, chemical, coating, compliance, high purity, metallurgical, microbiological, mixed flowing, gases, pH, physical properties, polymer, pressure, stress analysis, thermal properties, tin whisker, toxicology and volumetric. At our facility, we utilize O2, CO2 and N2 headspace, leak, burst, in-line headspace, gas mixing, infrared, accelerated, cryogenic, destructive, downhole, EMC, EMI/RFI, ESD, HAHST, HALT, HASS, HCF, magnetic, hydrostatic, x-ray, visual, ultraviolet, ultrasonic and radiographic testing methods.
We check various characteristics and properties of packages including abrasion, acceleration, circuit continuity, corrosion, durability, dynamic friction, reliability, fluid compatibility and integrity, static electricity, strain, stress analysis, wear, transportation simulation, surface finish and tension. Additional services such as consulting, diagnostics, preventative maintenance, research and retesting are available. Our quality department is Kaizen/5S, yellow, green and black belt Six Sigma certified. We are capable of providing lean and lights out manufacturing services. Lead times are quoted on a Job by Job basis.
Emergency and rush services are available. We comply with ANSI, AS, ASME, ASTM, AWS, CSA, DOT, FDA, ISO, NADCAP, QS, RoHS, SAE, TS and military standards. Our clients come from a diverse range of industries including electronics, aerospace, automotive, agriculture, biotechnology, chemical, electrical, energy, food, marine, medical, military, mining, nuclear, robotics, textile, telecommunication, transportation, waste management and petrochemical. To know more about our world-class package testing services, contact us today.
At AMETEK MOCON, we offer packaging consulting services. We offer consultations for airports, CATV, EDI, electrical discharge machinery (EDM), electromechanical, energy, environmental hygiene, gas detection, metrology, scrap metal recycling, transportation, warehouses, workplace health, emergency and crisis planning. Our business management and support services include acquisition, business intelligence, business process re-engineering, concepts, customer retention, e-commerce, employee and staff development, employee benefits, technology marketing, value stream mapping, trademark and copyright.
We offer safety consulting for fire, grounding, industrial, lightning, manufacturing, nuclear, occupational, oxygen safety, static control and workplace. Process consulting for automotive shredding, cellular manufacturing, data processing, induction heating, labeling integration, marking, plating, polymer based process, building and factory automation are also available. We provide materials consulting for coatings, industrial oil, plastics and resins. System consulting for compressed air systems, computer system designing, power systems and systems development are available.
We provide product consulting for batteries, boilers, bolts, cranes, die protection, electrical connectors, elevators, filters, filtration equipment, product development and improvement. Ecological consulting for air pollution, asbestos contamination, hazardous waste management, indoor air quality, pollution control, soil, water treatment, liquid and solid industrial waste are available. Our improvement methods include continuous process improvement, quality control, Six Sigma, TPM, TQM, lean manufacturing and engineering.
Additional services such as engineering, testing and inspection are available. We comply with ANSI, ASTM, FDA, ISO, TS and military standards. Our clients come from a diverse range of industries including electronics, aerospace, automotive, agriculture, biotechnology, chemical, electrical, energy, food, marine, medical, military, textile, paper mill, transportation and petrochemical. To know more about our world-class packaging consulting services, contact us today.
At AMETEK MOCON, we offer global and on-site permeation barrier services using transmission rate testing systems. We utilize test cell, coulox and coulometric sensors. Materials we work with include barrier films, coating, coated paper and gels. We follow lean manufacturing principles as well as Kaizen/5S methodology. Permeability, permeation, gas, water and oxygen transmission rate testing are available.
We comply with ANSI, AS, ASME, ASTM, AWS, CE, CSA, DOT, FDA, ISO, NADCAP, QS, RoHS, SAE, TS and military standards. Our clients come from a diverse range of industries including electronics, aerospace, automotive, agriculture, biotechnology, chemical, electrical, energy, food, marine, medical, military, textile, paper mill, transportation and petrochemical. To know more about our world-class permeation barrier services, contact us today.
Fast and reliable combined headspace and leak testing for coffee packaging
By combining a headspace gas analyzer, leak detector and valve tester in one unit, the Dansensor® MultiCheck® 2 helps you achieve fast, consistent, and reliable quality control of your MAP packaging process.
Increase the uptime of your packaging line and avoid time consuming troubleshooting exercises. Equipped with specialized filters and sensors for coffee applications, it ensures the integrity of your MAP packaging, preserving your product's flavor and aroma and your brand's reputation. In addition, you reduce the risk of human error and improve traceability with dependable data capture and real time data transfer.
A flexible and reliable analyzer with maximum uptime.
The Dansensor CheckMate 4 is our premier headspace gas analyzer - a compact tabletop instrument that combines extreme accuracy and reliability with an intuitive user experience. The multilingual touchscreen helps minimize the training time needed for new operators. At the same time, individual user logins provide limited access to functions, helping to secure data and traceability.
Save product test settings to ensure complete and comparable data records. Quickly switch between product test settings on-screen or by scanning the product’s barcode with the optional barcode scanner.
Portable gas analyzer for quick and precise quality control
The Dansensor® CheckPoint® 4 is the most advanced portable gas analyzer on the market, enabling you to quickly and easily test O2 and CO2 levels in Modified Atmosphere Packages (MAP) of any shape or size. It delivers accurate headspace readings on all types of products, bringing fast, reliable quality control to your packaging process.
Designed for ease of use, the intuitive user interface, touchscreen, and ten language options ensure operators can execute tasks efficiently, with minimal training. It minimizes the risk of human error and maximizes overall productivity.
Entry-level oxygen and water vapor transmission testing for barrier films and packages.
Practical Permeation Transmission Rate Measurement
The OX-TRAN® 2/22 1-cell and the Aquatran® 3/34 1-cell are low-cost units designed for testing Oxygen Transmission Rates (OTR) or Water Vapor Transmission Rates (WVTR) from low to high barriers. They are designed for both first-time users and advanced operators, providing accurate and repeatable test results within a wide detection range.
Each model is designed for high-performance film testing, with the capability for whole-package testing. They feature one test cell with a changeable horizontal test cartridge that allow testing of a wide variety of sample sizes and types.
Continuous monitoring of hydrocarbons in non-condensing gases.
The right configuration for your needs
The BASELINE® CHA Series is available in a variety of configurations with optional components for single or multi-point sampling. CHA Series instruments also feature a small footprint and are easy to incorporate into your existing instrument setup thanks to built-in connectivity and data storage.
